Electric Service Panel Splices
Home inspectors often see splices of branch circuits in
service panels. Our reporting system (inspectcheck.net) has two places where
inspectors could note the presence of splices in a service panel (Satisfactory or
Further Evaluation Required). So, are splices in
a service panel acceptable? If so, how many splices are allowed? How should you
advise your client if there are splices in the service panel? These questions
are the subject of many discussions among home inspectors. First we will look
at the proper requirements regarding splices in a service panel. The National
Electric Code states that enclosures for over current devices shall not be used
as a junction box, auxiliary gutters, or raceways for conductors feeding
through or being tapped to other switches or over current devices, unless
adequate space is provided. Conductors inside a service panel shall not
fill the wiring space to more than 40%, & splices and taps shall not fill
the wiring space at any cross section to more than 75%.
An example of this using a service panel with a total wiring space of 64 square inches.
The total fill should be no more than 40% of the 64 square inches of available
space. That would equal 25.6 square inches. Any splices & taps should not
fill any cross section wiring space
by more than 75%. The detail at the beginning of the newsletter shows 4 cross
sections. If the bottom section is 15 inches wide by 3 inches high that would
be 45 square inches. So the total amount of space allowed for splices
(including feed through conductors) in this section of the panel would be 33.75
square inches (45 x .75 = 33.75).
Making these calculations in the field for a home inspector
is not necessary, however, as you can see, quite a few splices could be present
in this panel. Whenever I see multiple splices, I try to determine why they are
there. It could be conductors were cut short, or the panel was updated from a
smaller box. Proper splicing is the subject for another newsletter.
Although splices are acceptable, if an excessive number of
splices are observed, and the section appears crowded, a home inspector should
make a note in the inspection report for the client to follow up with a
qualified electrician.

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